WET High Intensity Magnetic Separators, High Gradient Magnetic Separators

WET High Intensity Magnetic Separators (WHIMS)

We at Star Trace are recognized manufacturer, supplier and producer of High Gradient Magnetic Separators (HGMS) and Wet High Intensity Magnetic Separators (WHIMS). High Intensity Magnetic designs, develops, manufactures and markets Magnetic Separation Equipment for beneficiating weakly magnetic minerals, and for purifying non-metallic minerals. Star Trace professionals have specializes in the field of magnetic separation technology. We have been manufacturing and supplying these equipments since 1983. It became a leading supplier of WHIMS in India in 1980s, and it has become a leading supplier of high gradient magnetic separators since 1990s.

Applications:

Star Trace on VPHGMS is suitable for processing fine, weakly magnetic minerals, such as hematite, limonite, ilmenite, manganese, wolframite, tantalum-niobium, and etc. It is also suitable for removing iron and titanium from non-metallic minerals such as quartz, feldspar, nephline, fluorite, ceramic material, and etc. Our company vertical ring and pulsating high gradient magnetic separator uses combined force field of magnetism, pulsating fluid and gravity to beneficiate weakly magnetic minerals with the advantages of large beneficial ratio, high recovery, matrix not easy to be blocked and excellent performance.

The STAR TRACE Pulsation High Gradient Magnetic Separator include: STPL- 500, STPL -1000, STPL -1250, STPL -1500, STPL -1750, STPL -2000, STPL-2500 and STPL - 3000 etc, and has been widely used in Wet separation for week magnetic metal ore such as hematite, limonite, siderite, chromites, limonite, wolfarm etc as well as iron separation for purification of non-metallicb mineral, such as quartz ,feldspar, nightline, fluorite, kaolin etc. Its separation ring is designed to be vertical fine ore is discharged by reveres flow ,and also with separation pulse device which settles the problem of being essay jammed in horizontal ring and traditional vertical ring from the very beginning The Magnetic material adopts our own patent products which can get higher magnetic intensity so as to get mor e powerful magnetic force improve the effect of separations This series products with advanced to ore granularity, ore density and ore grade which realize the goal concentrations and good reclamation.

Equipment Structure

Reference to the below layout, STED Series Vertical Ring High Gradient Magnetic Separator is composed of frame , fine ore collection box, exciting coil , magnetic yoke, revolving ring unit, pulse device , driving device and all kinds of ore boxes and water supply system.
High Gradient Magnetic Separators
  1. Frame
  2. Fine ore collection box
  3. Wire for magnetism exciting coil
  4. Magnetic yoke
  5. Water tank for washing
  6. Revoling ring umt
  7. Fine ore washing device
  8. Fine ore box
  9. Feed in box
  10. Pulse device
  11. Pulse driving device
  12. Tailing box
  13. Water tank
  14. Liquid position tank
  15. Driving device for recycling

Working Principle :

Magnetic yoke fixed on the machine frame, which generate the strong magnetic field together with exciting coil. Rotary ring in the clockwise drived by the rotary device, and goes through the magnetic field slowly. There are many separation boxes on the outer circle of the rotary ring , there is the multilayer magnetic medium which is made of magnetic material inside the separation box. When the rotary ring goes through the magnetic filed, it would be magnetized, and formed the high grade magnetic field. In the mineral processing, the mine slurry goes into rotary ring along with the gap of the magnetic pole, and the magnetic parcel would be attracted in the magnetic medium surface, revolving to the non- magnetic area. The magnetic parcel would be put into the fine tank, and the non- magnetic material goes into the tailing tank along the lower magnetic yoke gap.

Compared with the flat ring rotary pattern, vertical ring moving direction is opposed with the fine ore discharging, direction , that also is the fine mine opposition direction . This design could avoid the big particle size blocking in the gap of the magnetic medium, and it would be put into the tailing tank. So, the problem of blocking of the high grade magnetic separator is solved.

STAR TRACE Series vertical pulsation high gradient magnetic separator is installed with the stable pulsating device, which can make the mine slurry up - down moving repeatedly. The pulsating flow force makes the mine particle in the relaxed status that is effective to discharge the non-magnetic particle, improve the fine grade. Meanwhile, pulse pulp is conductive to the elimination of magnetic medium, increase the working efficiency.

Technical parameters

Magnetic Separators Specifications

Installment and using

Magnetic Separators Configurtions
  1. Stabilizing pressure mine - feeding tank
  2. Water pipe
  3. Cylinder sieve
  4. Main material - feeding tank
  5. Main - feeding pipe
  6. Main body
  7. Washing pipe
  8. Cooling pipe
  9. Water filter
  10. Pipe
  11. Mine fluid tube
  12. water tube
WET High Intensity Magnetic Separators (WHIMS)